The puffed snack food production line is capable of completing the entire process from blending raw materials to packaging finished products in a single step. It boasts high production efficiency and a high level of automation.
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This snack food processing line is versatile, able to create products in various shapes by adjusting molds and production methods.
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By utilizing baking machines, this production line has addressed the issue of unhealthy fats and oils associated with previous frying techniques. Not only does it simplify the production process, but it also helps to preserve the flavor and nutrients of the product.
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These puffed snack production machines are user-friendly, require low investment costs, and deliver high production efficiency.
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These puffed snack production machines are user-friendly, require low investment costs, and deliver high production efficiency.
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Q: What kind of puffed food can be produced by the corn puff processing line?
Q: How to replace the extruded machine mold?
Q: What is your puffed snack production line production time?
Q: What about your after-sale service?
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Equipment Name |
Function |
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Mixer |
Mix the material together |
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Screw conveyor |
Conveying the material into the extruder |
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Twin-screw extruder |
Extruding & puffing&shaping snacks |
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Cutting&Shaping machine |
Cut &Shape the snacks |
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Food Grade PVC Hoister |
Conveying the snack chips to frying machine |
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Continuous fryer |
Frying snack chips |
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Deoiling machine |
Remove the extra oil on the snack |
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Flavoring line |
Spraying oil and seasoing powder on the snacks |
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Whole line Length |
20-25m |
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Voltage and frequency |
we can make it according to customers' local voltageaccording to different countries. |
①The production line is designed to process a variety of raw materials such as rice, corn, wheat, and other grains, and can also produce puffed snacks with different flavors and shapes. The operation of the production line is simple, and the equipment is easy to clean and maintain. It is also energy-efficient, which helps to reduce production costs.
The high output of the production line ensures that large quantities of puffed food can be produced efficiently, meeting the demands of the market. The puffed small food produced has a crispy texture, making it enjoyable to eat, and its easy digestibility makes it suitable for all age groups.
The strong aroma of the puffed food adds to its appeal, and its small size makes it convenient to carry around as a snack. This makes it a popular choice for consumers who are looking for a tasty and convenient snack to munch on.
Overall, the leisure puffed food production line is a versatile and efficient system that meets the needs of both producers and consumers, providing a wide variety of high-quality puffed snack foods.
②The puffing food production line takes flour, corn flour, corn starch, cassava starch, potato starch, etc. as raw materials, which can be directly extruded and cut by a twin-screw extruder to produce 2D blanks such as spiral, square/round tube, onion ring, wavy sheet, etc; It can also be matched with embossed composite production of 3D billets such as crispy corners, crispy network, and duck egg balls. After drying, frying, and seasoning, additionally, our advanced technology allows for the efficient production of secondary puffed foods, with a high level of consistency and uniformity in the final product. This ensures that each batch of secondary puffed food meets the highest standards of quality and taste. With our expertise and state-of-the-art equipment, we can help you capitalize on the growing demand for secondary puffed foods and expand your product offerings.
③The extrusion and puffing machine adopts a speed regulating motor to control the size and speed of rice flower particles, greatly reducing the difficulty of operating the machine and making it easier to master its operation. The expandable raw materials make it versatile for various types of feed production, while the easy operation and maintenance make it suitable for small feed factories and special breeding households. The ability to customize particle size allows for a wide range of feed options, such as mung bean, sesame, soybean, and more. This machine provides high efficiency and a low failure rate, making it a stable and reliable option for feed production. Additionally, its high puffing rate and better effect ensure high-quality feed output.
1.The puffing raw materials should be cleaned to prevent foreign objects such as metals from entering the machine and damaging the components.
2.Regular maintenance and cleaning of the puffing machine should be conducted to ensure proper functioning and prevent build-up of debris or particles that could affect the quality of the puffed products.
It is important to follow the manufacturer's guidelines and recommendations for operating and maintaining the puffing machine to ensure safety and optimal performance.In the event of any malfunctions or unusual noises during operation, the machine should be immediately shut down and inspected to identify and address any issues before resuming use.
3.It is strictly prohibited to use hard objects or heavy hammers during the disassembly and assembly process of vulnerable parts such as screws and screw sleeves. It is also prohibited to place heavy objects or stand on the expansion chamber.
When the puffing material is not used or replaced during long-term shutdown, the material inside the puffing chamber should be cleaned to avoid clumping, mold, or cross contamination between materials.
4.Lubricating grease should be added to the box bearings in a timely manner. After running for 500 hours, This helps to ensure that the equipment operates smoothly and efficiently. Additionally, regular maintenance and inspection of the lubricating grease can help to prevent potential damage to the equipment and extend its lifespan. It is important to consult the manufacturer's recommendations for the specific type of lubricating grease to be used and the recommended intervals for replacement.
5. Keep the surroundings of the equipment clean.
Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
Assist you in equipment selection, process design, factory layout optimization, and provide on-site service if needed.
We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
In addition to our design and manufacturing services, we also offer targeted training to familiarize your team with the specific requirements and processes related to your product. This can include on-site training, instructional videos, and documentation to ensure that your staff is well-prepared to handle the product and its applications.
Our goal is to provide a seamless and worry-free experience for you, from packaging and transportation to installation, debugging, and training. We are committed to ensuring that your products arrive safely and are ready for immediate use.
The equipment comes with a one-year warranty and long-term discounted supply of spare parts.
By staying at the forefront of advancements in equipment and molds, you can improve efficiency, reduce production costs, and ultimately deliver a better product to your customers. In addition, by continuously innovating in food processing techniques, you can stay ahead of consumer trends and preferences, and even create new, exciting products that will appeal to a wider audience.
Training on equipment improvement and process innovation will help employees gain new skills and knowledge that can enhance their ability to identify areas for improvement and implement innovative solutions. This will result in increased production efficiency and ultimately lead to the production of competitive products that can better meet the needs of customers.
1. Check all parts, especially the connection screws and anchor bolts of each section of the expansion chamber, the connection bolts between the motor base and the frame, and the bolt connection between the expansion chamber and the frame, and ensure that there is no looseness.
2. Rotate the spindle by hand, and there should be no rubbing sound inside the expansion chamber.
3. Start the feed winch and check its stepless speed regulation performance, ensuring normal operation.
4. Before starting up, check and clean the water and steam circuits, and all filtration systems also need to be cleaned thoroughly.
5. Before starting up, check whether the wiring of the electronic control part is correct, whether the rotation of each motor is correct, and whether the control is reliable and effective.
6. After shutdown, it is necessary to wear high-temperature gloves, quickly remove the discharge mold, and immediately clean the material while it is hot. The main motor should be started to empty the accumulated material in the expansion chamber.
7. Pay attention to safety when disassembling the machine, and do not stand in front of the nozzle to avoid danger caused by residual pressure in the expansion chamber.
8. After cleaning the machine, install it in the reverse order of disassembly.
Daily maintenance precautions for food snacks processing line
1. Check if the electrical components of the host are damaged or loose.
2. Start the main motor at low speed and listen for any abnormal noises inside the distribution box and screw barrel.
3. Check if there are any foreign objects inside the main engine barrel, screws, and screw barrels, and clean them thoroughly.
4. Start the rotary cutting motor, turn the speed control button, and check if the tool is working properly.
5. Start the feeding motor, rotate the speed control wheel, and check the operation and direction of the feeding screw.
6. Turn the heating knob to the "ON" position and check the heating system. The normal heating current is 18-19A.
7. Check the matching condition of the gearbox, screws, and screw barrels. Manually rotate the belt (remove the mold head), and the movement resistance should be small and uniform. Rotate several times to see if there is any waste discharged.
Technical support
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Currently, there are inquiries related to equipment, technology, packaging, and standardized layout of factory buildings;
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We can conduct experiments and demonstrations on your products and processes in our workshop to select the appropriate process equipment for you;
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According to your requirements, we will provide you with an efficient production system solution.